Ford Triton Spark Plug Repair Kit [5 Best]

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Ford Triton spark plug repairs have been in the works for some time. Although many kits and companies are out there focusing on repairs, you could save a lot of downtime and expense by repairing it yourself using a repair kit. What are the best Ford Triton spark plug repair kits?

Our top 5 best kits are as follows:

  1. TIME-SERT Spark Plug Repair Kit p/n 5553
  2. Cal-Van Tools 38900 Two Valve Ford Triton Tool Kit
  3. TIME-SERT Ford Triton Spark Plug Repair Kit with 8 Inserts
  4. TIME-SERT Ford Triple Oversized Spark Plug Repair Kit M14x1.25 p/n 5600
  5. ATD Tools 5410 Spark Plug Thread Repair Kit

Read on to learn more about the 5 best repair kits, including the specs and features for each.

Ford Triton Spark Plug Repair Kits

1. TIME-SERT Spark Plug Repair Kit p/n 5553

First on our list of the best Ford Triton spark plug repair kits is the TIME-SERT Spark Plug Repair Kit p/n 5553.

Click here to see it on Amazon.

The TIME-SERT Spark Plug Repair Kit p/n 5553 contains pretty much everything you need for the repair. However, it’s also good to pick up some good grease or WD40 to help capture and bind the metal shavings.

Nothing compares to this kit as the manufacturing, design, engineering, and even packaging are extremely well thought about. Although using this repair kit involves a multistep process, it also provides well-printed and laminated instructions that you can follow. It’s nice that the kit includes laminated instructions to avoid ruining it with grease while you’re working.

This kit includes generous amounts of oil and Loctite. And if you carefully followed the directions on this kit, you’ll have an easy repair. 

This TIME-SERT spark plug repair kit is your permanent spark plug repair kit for Ford spark plug blowouts. This kit contains 1 wrench, 1 reamer, 1 tap, 1 driver, 1 setting tool, 1 hex key 1/8, 1 Triton counterbore, 1 hex key 3/16, 1 sealer, and 5 Triton inserts.  

However, it’s important to note that this kit isn’t recommended for holes larger than .660 inches (16.8 mm). 

  • Weighs 4.94 pounds
  • Product dimensions: 15″ x 11″ x 3″
  • Instructions are laminated
  • It’s a double oversized kit (if previously repaired by a Helicoil)
  • Repairs a failed coil style insert or bushing insert not larger than .660 inches
  • Comes with 5 Triton inserts
  • Not for holes larger than .660 inches or 16.8 mm

2. Cal-Van Tools 38900 Two Valve Ford Triton Tool Kit

Next on our list of the best Ford Triton repair kits is the Cal-Van Tools 38900 Two Valve Ford Triton Tool Kit.

Click here to see it on Amazon.

The Cal-Van Tools 38900 Ford Triton Tool Kit is designed to repair damaged heads from blown spark plugs. It works with Ford Triton Motors ’96 to ’03 and 4.6L, 5.4L, and 6.8L engines.

Moreover, it’s a reliable, cost-effective, foolproof repair system with an alloy steel insert. This kit also includes 6 inserts, saving you both time and money. 

Cal-Van is a long-time maker of automotive tools. It created a complete Ford spark plug repair kit that allows you to ream out the old threads, rethread to a larger diameter, and install a stainless steel insert that uses about an inch of threads to hold it in place. 

For this Ford 5.4 spark plug repair kit, the total labor or installation time could be as short as 25-30 minutes. 

  • Cost-effective repair kit
  • Foolproof repair system
  • For the repair of two valve Ford modular cylinders heads
  • It works with Ford Triton Motors ’96 to ’03 and 4.6L, 5.4L, and 6.8L engines
  • High-quality oversized steel alloy insert
  • Approximately 30 minutes labor time

3. TIME-SERT Ford Triton Spark Plug Repair Kit with 8 Inserts

Another excellent kit is the TIME-SERT Ford Triton Kit with 8 Inserts.

Click here to see it on Amazon.

This TIME-SERT Repair Kit comes with 8 self-locking inserts. Spark plug repair kits by TIME-SERT are considered the very best thread repair tooling kit on the market. 

This p/n 5553-8 kit is a proven repair. It’s the easiest method to make a quality, lasting repair. This repair kit could even be better than the factory casting and machining. You can use these inserts to repair holes previously repaired from somewhere else using a lower-quality insert. 

The tools in this kit are all very well built, sturdy, and precise. Its driver tool fits perfectly into the spark plug hole so that there won’t be any mistakes. This kit is so good at what it does that Ford has approved it as an acceptable repair for this specific issue.

It’s a one-and-done procedure that will work if the spark plug size is M14x1.25, which are the 2 and 4 valve engines.

This TIME-SERT spark plug repair kit contains 1 reamer, 1 wrench, 1 driver, 1 setting tool, 1 tap, 1 hex key 1/8, 1 hex key 3/16, 1 Triton counterbore, 1 sealer, and 8 Triton inserts.

  • Weighs 5 pounds measuring 15 x 11 x 3 inches
  • Laminated instructions 
  • Comes with 8 Triton inserts
  • Not for holes larger than 16.8 mm or .660 inches
  • Excellent overall quality

4. TIME-SERT Ford Triple Oversized Spark Plug Repair Kit M14x1.25 p/n 5600

Next on our list of the best Ford spark plug repair kit is the TIME-SERT Ford Triple Oversized Spark Plug Repair Kit M14x1.25 p/n 5600.

This Ford Triple Oversized Spark Plug Repair Kit by TIME-SERT is another true professional spark plug kit. Even though this kit may seem pricey, it’s a win if you look at the cost of cylinder head removal in a machine shop. 

This spark plug kit is well made with laminated instructions. Moreover, the tools are carefully packed and sharp. However, you need to buy the base kit or the upgrade separately to use the standard inserts. It repairs holes from .670 inches (17mm) to .730 inches (18.5mm) by installing a special oversized insert. 

This kit includes 1 M18 wrench triple oversized, 1 optional counterbore for RF-1L2E, 1 M18 reamer triple oversized, 1 M18 tap triple oversized, 1 M18 driver triple oversized, 5 M18 inserts triple oversized, 1 setting tool with the ring, 5 M14x1.25 inserts fully threaded, 1 M14x1.25 driver tool, 1 oil (J-42385-110), 1 sealer, 1 1/8 hex key small, and 1 3/16 x 6” hex key long. 

It installs 2 inserts to reduce the hole to M14x1.25 and spark plugs must be ¾ reach and fully threaded. 

  • Triple oversized spark plug repair kit 
  • Repairs holes from .670 inches to .730 inches
  • Weighs 5.34 pounds
  • Product Dimensions: 14″ x 11″ x 3″
  • With laminated instructions
  • Includes all inserts and tools you need

5. ATD Tools 5410 Spark Plug Thread Repair Kit

Another best Ford 5.4 spark plug repair kit on our list is the ATD Tools 5410 Spark Plug Thread Repair Kit.

The ATD Tools 5410 Spark Plug Thread Repair Kit will repair the threads in cylinder heads with broken spark plugs in the Ford family engines. They are 3-valve 5.4L and 6.8L engines (before 10/9/07) and 3-valve 4.6L engines (before 11/30/07), which are found in 2004–2008 Ford, Lincoln, and Mercury vehicles

Moreover, the spark plug tends to break off in the cylinder head during maintenance. And if this problem is not repaired properly, it can result in unusable or damaged spark plug threads. A spark plug blowout is also possible in extreme cases.

This Ford spark plug thread repair kit is highly recommended for those who have a 3v triton engine that blows a spark plug out.

  • For 3-valve 5.4L and 6.8L engines before 10/9/07 and 3-valve 4.6L engines before 11/30/07 (found in 2004–2008 Ford, Lincoln, and Mercury units)
  • Can repair damaged threads or blowouts within 30 minutes per cylinder
  • M16x1.5 I.D. x 3/4″x16 O.D insert dimensions
  • Product Dimensions: 10″ x 5″ x 2″
  • Weighs 3 pounds

How Long Does It Take to Change Spark Plugs?

About Ford Spark Plug Repair Kits

Have you heard a ticking or tapping noise coming from your Ford Triton engine? A spark plug must have torn itself out of its hole-in. And in some cases, it leaves behind a broken ignition coil leaving you perplexed and frustrated.

There are lots of different spark plug thread repair kit brands on the market today for the common Ford spark plug blowout problem. Unfortunately, the repairs are not all equal.

There are some high-quality thread repair kits, while some often end up failing. In some cases, the lower-end kits blow out again, and sometimes, the repair insert comes out with the spark plug during a regular tune-up.

The problem is that some Ford dealers give repair estimates amounting to thousands of dollars for cylinder head replacement when a spark plug blows out. And if your vehicle has had a quote like this, you need an alternative and affordable fix.

So try any of the repair kits in this article to easily repair the spark plugs yourself.

Conclusion – Ford Triton Spark Plug Repair Kit [5 Best Kits]

So to recap, what is the best Ford Triton spark plug repair kit? Our top 5 picks for the best kits are as follows:

  1. TIME-SERT Spark Plug Repair Kit p/n 5553
  2. Cal-Van Tools 38900 Two Valve Ford Triton Tool Kit
  3. TIME-SERT Ford Triton Spark Plug Repair Kit with 8 Inserts
  4. TIME-SERT Ford Triple Oversized Spark Plug Repair Kit M14x1.25 p/n 5600
  5. ATD Tools 5410 Spark Plug Thread Repair Kit

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How to Test a Spark Plug [With and Without a Spark Plug Tester]

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